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NREL’s laser technology simplifies solar module recycling

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NREL’s laser technology simplifies solar module recycling


NREL’s laser technology simplifies solar module recycling

by Clarence Oxford

Los Angeles CA (SPX) May 03, 2024







Researchers at the U.S. Department of Energy’s National Renewable Energy Laboratory (NREL) have developed a new method using femtosecond lasers to create glass-to-glass welds in solar modules, significantly simplifying the recycling process. This innovation replaces the traditional use of plastic polymer sheets, which complicates recycling efforts.

By eliminating polymers and employing laser welds, the solar panels can be shattered at the end of their lifespan, allowing for easy recycling of glass and metal components, and reusing silicon. David Young, senior scientist and group manager at NREL, emphasized that polymers are a major obstacle in current recycling processes. “Most recyclers will confirm that the polymers are the main issue in terms of inhibiting the process of recycling,” Young noted.



The study, “Towards Polymer-Free, Femto-Second Laser-Welded Glass/Glass Solar Modules,” co-authored by NREL’s Tim Silverman, Nicholas Irvin, and Nick Bosco, along with Trumpf Inc., introduces a strong, hermetic seal formed by the laser welds applicable across various solar technologies including silicon, perovskites, and cadmium telluride.



NREL’s findings, as Young detailed, prove the laser welds are robust, “As long as the glass doesn’t break, the weld is not going to break.” He added that without polymers, the modules need to be stiffer, a challenge addressed by modifying the embossed features of the glass to withstand static load testing.



The research not only enhances the durability of the modules but also aligns with goals to extend their operational life beyond 50 years and simplify recycling procedures. This innovation represents a significant advancement in solar technology, potentially reshaping module construction and end-of-life processing.



Research Report:Towards Polymer-Free, Femto-Second Laser-Welded Glass/Glass Solar Modules


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800-mn-euro battery factory to be built in Finland

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800-mn-euro battery factory to be built in Finland


800-mn-euro battery factory to be built in Finland

by AFP Staff Writers

Helsinki (AFP) Mar 20, 2025






A Chinese-Finnish company announced Thursday it would begin building a battery materials plant in Finland in April, the first of its kind in the Nordic country.

The plant will produce cathode active material, a key component in lithium-ion batteries used in electric vehicles and for energy storage, said Easpring Finland New Materials, a company co-owned by Finnish Minerals Group and Beijing Easpring Material Technology.

It said the investment was worth 800 million euros ($868 million).

The announcement came one week after a bankruptcy filing by Swedish battery maker Northvolt, which had planned to develop cathode production but dropped those plans to focus on battery cell production as it fought for survival.

Easpring Finland New Materials said commercial production was expected to begin in 2027.

The plant, to be located in Kotka in southeast Finland, will initially produce 60,000 tonnes of cathode active material annually.

At full production capacity, it could supply cathode material for the production of around 750,000 electric vehicles annually, the company said.

Matti Hietanen, the chief executive of Finnish Minerals Group, said the investment created an “entirely new kind of industry in Finland related to the production of lithium-ion batteries” and represented a European “spearhead project for the industry.”

The new plant will employ 270 people and an area of around 80 hectares had been reserved for its construction.

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Nanocellulose infused with red onion extract shields solar cells from UV degradation

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Nanocellulose infused with red onion extract shields solar cells from UV degradation


Nanocellulose infused with red onion extract shields solar cells from UV degradation

by Robert Schreiber

Berlin, Germany (SPX) Mar 20, 2025






Researchers at the University of Turku in Finland have developed a bio-based film that provides high-performance UV protection for solar cells, utilizing nanocellulose treated with red onion skin extract. This marks the first comparative study of how various bio-derived UV filters perform over time.

Solar cells, susceptible to damage from ultraviolet radiation, are typically shielded by petroleum-derived films such as polyvinyl fluoride (PVF) or polyethylene terephthalate (PET). In an effort to reduce reliance on fossil fuels, researchers are exploring sustainable alternatives like nanocellulose, a material made by refining cellulose into nanoscale fibers that can be customized for UV blocking capabilities.



The study, conducted in collaboration with Aalto University in Finland and Wageningen University in the Netherlands, revealed that nanocellulose films dyed with red onion extract blocked 99.9% of UV rays up to 400 nanometres. This performance surpassed that of commercial PET-based filters, which served as a benchmark in the research.



“Nanocellulose films treated with red onion dye are a promising option in applications where the protective material should be bio-based,” stated Doctoral Researcher Rustem Nizamov from the University of Turku.



Researchers evaluated four types of nanocellulose films enhanced with red onion extract, lignin, or iron ions, all known for their UV-filtering properties. Among them, the film incorporating red onion extract demonstrated the most effective UV shielding.



Effective UV protection must be balanced with the ability to transmit visible and near-infrared light, essential for solar energy conversion. While materials like lignin excel in UV absorption, their dark hue hinders transparency. In contrast, the red onion-based film achieved over 80% light transmission at wavelengths between 650 and 1,100 nanometres, maintaining this level over extended testing.



To simulate prolonged outdoor use, the films were exposed to artificial light for 1,000 hours, equating to roughly one year of natural sunlight in central Europe. Researchers tracked changes in the films and solar cells through digital imaging.



“The study emphasised the importance of long-term testing for UV filters, as the UV protection and light transmittance of the other bio-based filters changed significantly over time. For example, the films treated with iron ions had good initial transmittance which reduced after aging,” tells Nizamov.



Tests focused on dye-sensitised solar cells, which are particularly prone to UV-induced deterioration. The findings also have broader implications for other solar technologies like perovskite and organic photovoltaics, where bio-based UV filters could play a crucial role.



“These results are also relevant for the UV protection of other types of solar cells, including perovskite and organic photovoltaics, as well as any application where the use of a bio-based UV filter is paramount,” Nizamov says.



Looking ahead, the researchers aim to create biodegradable solar cells that could serve as power sources in applications such as food packaging sensors.



“The forest industry is interested in developing new high-grade products. In the field of electronics, these may also be components for solar cells,” noted Kati Miettunen, Professor in Materials Engineering.



The University of Turku’s Solar Energy Materials and Systems (SEMS) group is exploring ways to integrate solar technologies into broader energy systems.



This work was part of the BioEST project, supported by the Research Council of Finland.



Sustainable Nanocellulose UV Filters for Photovoltaic Applications: Comparison of Red Onion (Allium cepa) Extract, Iron Ions, Research Report:and Colloidal Lignin


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Space Solar teams with MagDrive to boost in-orbit solar power systems

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Space Solar teams with MagDrive to boost in-orbit solar power systems


Space Solar teams with MagDrive to boost in-orbit solar power systems

by Sophie Jenkins

London, UK (SPX) Mar 20, 2025






Space Solar, a leading force in the field of space-based solar power (SBSP), has formed a strategic alliance with UK propulsion technology company Magdrive to enhance the deployment of large-scale infrastructure in orbit. The agreement, unveiled during the Farnborough International Space Show (FISS), is formalized under the Space Propulsion and Infrastructure Innovation Initiative (SPI3), reflecting a concerted push to realize space-driven clean energy.

SPI3 is designed to help fulfil the UK’s long-term goal of producing scalable, sustainable energy directly from space. By integrating Magdrive’s advanced propulsion systems, the initiative addresses the complex challenge of transporting, assembling, and managing substantial SBSP infrastructure in orbit.



Space Solar plans to launch its first 30-megawatt SBSP platform within five years, and success hinges on the ability to control and maintain massive solar satellite structures. Magdrive’s propulsion solutions are poised to support upcoming demonstration missions by enabling essential orbital maneuvers, satellite assembly, and shape optimization.



“Innovation in propulsion is essential to making large-scale space infrastructure a reality,” said Sam Adlen, Co-CEO of Space Solar. “Space Solar and Magdrive share a vision of advancing sustainable space operations that benefit earth, and this collaboration will pave the way for new propulsion solutions that will be indispensable for space-based solar power and other large scale space infrastructure.”



This partnership is also set to strengthen the UK’s space sector by stimulating high-value job creation and technological advancement. It highlights the country’s dedication to leading innovation at the intersection of clean energy and aerospace.



As part of SPI3, both companies will collaborate on refining propulsion specifications tailored to SBSP systems and identify additional applications for these technologies within the broader context of UK-led space initiatives. The cooperation is a key step towards expanding the UK’s footprint in the global space economy and unlocking emerging opportunities in space-based energy markets.



“We’re excited to work with Space Solar, they’re building the future of space energy and infrastructure on a scale never seen before. By working together we’ll be propelling the space industry towards enabling sustainable life on earth. Here’s to the new space age!” said Mark Stokes, CEO, MagDrive.



United by a vision to deliver scalable energy solutions from space, Space Solar and Magdrive’s agreement represents a pivotal move toward the commercialization of SBSP. As Space Solar progresses toward critical mission milestones, incorporating Magdrive’s propulsion technology will bring the reality of space-derived clean energy closer than ever.


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