Solar Energy

DLR testing the use of molten salt in a solar power plant in Portugal

Published

3 years ago

October 26, 2021

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DLR testing the use of molten salt in a solar power plant in Portugal

Engineers from the German Aerospace Center
have taken an important step towards using molten salt as a heat transfer medium in parabolic trough solar power plants. Together with the University of Evora and industrial partners, a team from the DLR Institute of Solar Research has for the first time begun operating the solar field of the Evora parabolic trough test plant in Portugal with molten salt.

This innovative technology is helping to further reduce the costs of operating solar thermal power plants. With their integrated storage systems, solar thermal power plants are the only technology able to generate large amounts of power from solar energy around the clock.

Current state-of-the-art commercial parabolic trough power plants use a special thermal oil as the heat transfer medium. The oil absorbs concentrated solar radiation collected using mirrors, converts it into heat and transfers it via pipelines to a heat storage unit or a steam turbine to generate electricity. The heat storage tank, filled with molten salt, can hold the thermal energy at temperatures of up to 560 degrees Celsius for a period of 12 hours and release it again when the demand for electricity increases.

The power plant needs heat exchangers to transfer the heat from the oil to the salt in the storage tank, but some energy is always lost during this transfer before it can later be converted into electricity. The maximum possible operating temperature of the oil used is approximately 400 degrees Celsius, which limits the efficiency of the energy conversion. Researchers and industry are therefore looking for ways to further increase the temperatures in solar power plants in order to lower the costs of electricity generation.

One promising way to raise temperatures in parabolic trough power plants is to use molten salt not only as a heat storage medium, but also as the heat transfer medium in the collector field. Depending on the composition of the molten salt, it can withstand significantly higher temperatures than thermal oil – up to 565 degrees Celsius. Another advantage is that the storage tanks can be filled directly with molten salt from the solar field – eliminating the need for a heat exchanger.

In order to demonstrate this approach, the DLR Institute of Solar Research, together with the University of Evora and companies from Germany and Spain, has been building a solar parabolic trough test facility using molten salt as its heat transfer medium. The work started in 2016 and has taken place as part of the High Performance Solar 2 (HPS2) research project, which is funded by the German Federal Ministry for Economic Affairs and Energy (BMWi). The aim of the project is to demonstrate that parabolic trough power plants can be operated safely and economically with molten.

A technical challenge when using molten salt as a heat transfer fluid is that heating of all the pipelines is necessary. To prevent the molten salt from solidifying as the plant is filled, electrical trace heating must be used to preheat all salt-carrying components.

Successful initial filling and test operation of the system at 300 degrees Celsius

The collector modules of the HelioTrough 2.0 generator from project partner TSK Flagsol, which are now filled with molten salt and connected to each other, provide a total thermal output of up to 3.5 megawatts across a total length of 684 metres.

Currently, the plant operates with a ternary salt mixture from the project partner Yara, which has the advantage of a lower melting temperature compared to a binary salt solar salt mixture and can absorb heat up to a temperature of approximately 500 degrees Celsius. In addition to its use in solar thermal power plants for electricity generation, this salt mixture is also of interest for solar process heat supply systems.

Starting from an initial temperature of 300 degrees Celsius, the engineers want to gradually increase the operating temperature up to 500 degrees Celsius. In the coming weeks, the other components of the salt circuit will be brought into operation in Evora. In addition to the two-tank storage system, this includes the steam generator and the measurement equipment.

“We are very satisfied with the way the first filling went. Our next goals are to gain operating experience, fill all further components with molten salt step by step and test regular operations and also critical operating scenarios,” says Jana Stengler, head of the Fluid Systems Group at the DLR Institute of Solar Research, on the results of the initial testing.

The HPS2 plant is designed to also be operated with solar salt, a mixture of potassium nitrate and sodium nitrate, to achieve even higher temperatures of up to 565 degrees Celsius. Higher temperatures in the solar field allow for higher efficiencies in the conversion of solar energy into heat and heat into electricity, which lowers the cost of generating electricity.

“Power plants using the technology from HPS2 can be built more easily and operate more efficiently. This reduces electricity production costs by up to 10 percent,” says Mark Schmitz from the project partner TSK Flagsol, underlining the importance of the project for future solar thermal power generation. “That is an enormous step for a single technical change. At the same time, it makes longer storage durations of 12 full-load hours and more economically achievable.”

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Solar Energy

Advancing safer lithium energy storage

Published

23 hours ago

February 4, 2025

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Advancing safer lithium energy storage

by Erica Marchand

Paris, France (SPX) Feb 04, 2025

Charging our phones has become so routine that we rarely reflect on the breakthrough that made it possible. Rechargeable lithium-ion batteries, introduced commercially in the 1990s, propelled a technological revolution that earned their creators the 2019 Nobel Prize in Chemistry. This key innovation underpins the functionality of today’s smartphones, wireless headphones, and electric vehicles, making them both financially and environmentally practical.

As our devices grow more advanced, the demand for batteries that pack more power while remaining safe continues to rise. Yet engineering such power sources is far from simple. One promising design is the lithium metal battery, which could deliver more stored energy than standard battery types. Unfortunately, its potential is curtailed by a persistent issue: the emergence of tiny threads, or dendrites, that accumulate with each charge. When dendrites build up, they can form metallic connections that degrade battery functionality and pose a serious fire hazard. Until recently, researchers had limited approaches to probe and understand dendrite formation. In a new study led by Dr. Ayan Maity in the lab of Prof. Michal Leskes at the Weizmann Institute of Science’s Molecular Chemistry and Materials Science Department, scientists developed a novel method to identify the factors that spark dendrite growth, as well as to rapidly evaluate various battery components for improved safety and performance.

Rechargeable batteries function by allowing positively charged ions to migrate between the anode (negative electrode) and the cathode (positive electrode) through an electrolyte. Charging forces the ions back into the anode, counter to the usual flow in a typical chemical reaction, thus preparing the battery for another cycle of use. Lithium metal batteries take a different approach by employing a pure lithium metal anode, enabling higher energy storage. However, lithium metal is chemically reactive and quickly forms dendrites when it interacts with the electrolyte. Over time, enough dendrites can short-circuit the battery and raise the likelihood of combustion.

One way to avoid fire risks is to replace the volatile liquid electrolyte with a solid, nonflammable one, often comprising a polymer-ceramic composite. While altering the ratio of polymer to ceramic can influence dendrite growth, finding the ideal formulation remains a challenge for extending battery life.

To investigate, the team employed nuclear magnetic resonance (NMR) spectroscopy, a standard tool for pinpointing chemical structures, and tracked both dendrite formation and the chemical interplay within the electrolyte. “When we examined the dendrites in batteries with differing ratios of polymer and ceramic, we found a kind of ‘golden ratio’: Electrolytes that are composed of 40 percent ceramic had the longest lives,” Leskes explains. “When we went above 40 percent ceramic, we encountered structural and functional problems that impeded battery performance, while less than 40 percent led to reduced battery life.” Intriguingly, batteries with that optimal ratio displayed more dendrites overall, but those dendrites were effectively confined in a way that prevented destructive bridging.

These insights prompted a larger question: what halts the extension of the dendrites? The team hypothesized that a thin covering on the surface of dendrites, called the solid electrolyte interphase (SEI), might be crucial. This layer, formed when dendrites interact with the electrolyte, can affect how lithium ions travel through the battery, and it can also either prevent or accelerate the movement of harmful substances between electrodes. Both of these factors, in turn, can stifle or foster further dendrite development.

Probing the chemical composition of such thin SEI films is inherently difficult, since they measure only a few dozen nanometers thick. The researchers tackled this problem by enhancing the signals in their NMR data using dynamic nuclear polarization. This specialized technique leverages the strong spin of polarized lithium electrons, bolstering signals from the atomic nuclei in the SEI and exposing its chemical makeup. Through this refined lens, the researchers discovered precisely how lithium metal interacts with polymer or ceramic materials, revealing that certain SEI layers can simultaneously improve ion transport and block hazardous substances.

Their findings pave the way to design sturdier, safer, and more powerful batteries that will store greater energy for a longer duration with reduced environmental and economic costs. Such next-generation batteries could power larger devices without having to increase the physical size of the battery itself, while also extending the battery’s life cycle.

“One of the things I love most about this study is that, without a profound scientific understanding of fundamental physics, we would not have been able to understand what happens inside a battery. Our process was very typical of the work here at the Weizmann Institute. We started with a purely scientific question that had nothing to do with dendrites, and this led us to a study with practical applications that could improve everybody’s life,” Leskes says.

Research Report:Tracking dendrites and solid electrolyte interphase formation with dynamic nuclear polarization-NMR spectroscopy

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Solar Energy

Role of barrier films in maintaining the stability of perovskite solar cells

Published

2 days ago

February 3, 2025

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Role of barrier films in maintaining the stability of perovskite solar cells

by Riko Seibo

Tokyo, Japan (SPX) Jan 31, 2025

Perovskite solar cells (PSCs) offer a promising advancement in renewable energy due to their high efficiency, lightweight, and flexible properties. However, their commercial viability is challenged by their vulnerability to environmental conditions, particularly heat and humidity.

To tackle this issue, a research team led by Professor Takashi Minemoto, a Fellow at the Ritsumeikan Advanced Research Academy, alongside Dr. Abdurashid Mavlonov from Ritsumeikan University’s Research Organization of Science and Technology and Dr. Akinobu Hayakawa from Sekisui Chemical Co., Ltd., conducted an in-depth study on the durability of PSC modules under harsh environmental conditions. Their research, published in Volume 286 of *Solar Energy* on January 15, 2025, was first made available online on December 17, 2024.

Discussing the study’s motivation, Prof. Minemoto stated, “Perovskite solar cells stand out as particularly promising due to their low-temperature wet-coating process and compatibility with flexible substrates, offering unique opportunities for the solar industry. However, the stability of perovskite is weak compared with conventional material, which can be improved by fabrication processes such as encapsulation with barrier films.”

For this research, the team analyzed the durability of flexible PSC modules made from methylammonium lead iodide (MAPbI3) and encapsulated them using polyethylene terephthalate (PET) substrates with barrier films of varying water vapor transmission rates (WVTR). These modules were subjected to a damp heat test at 85 C and 85% relative humidity to replicate long-term outdoor conditions.

After 2,000 hours of exposure, researchers measured photovoltaic (PV) performance and assessed module degradation using current-voltage characteristics, spectral reflectance, and electroluminescence imaging. The findings confirmed that high humidity caused the MAPbI3 layer to break down into lead iodide, obstructing charge transport and significantly reducing the efficiency of the PSC modules.

Moreover, the study demonstrated the critical role of barrier films in maintaining module stability. Notably, the module with the lowest WVTR barrier retained 84% of its initial power conversion efficiency, whereas modules with higher WVTR deteriorated rapidly, ceasing to function after just 1,000 hours.

“Our study is the first to report the durability of encapsulated flexible MAPbI3-based PSC modules. When considering solar energy applications for walls and rooftops with weight limits or for mobile platforms, flexible PSCs are a great alternative to the traditional silicon panels. Insights from our study could help industries optimize these modules for highly stable and durable constructs,” explained Prof. Minemoto.

This research underscores the essential role of barrier films in ensuring the long-term viability of flexible PSC modules, which could reshape the photovoltaic industry. By enabling energy generation in a variety of locations, these advancements help alleviate pressure on power grids. Additionally, enhancing the durability of PSCs expands their usability across different environments, further accelerating the global transition to cleaner and more sustainable energy solutions.

Research Report:Perovskite solar cell modules: Understanding the device degradation via damp heat testing

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Solar Energy

Enhancing Durability and Efficiency in Tin-based Perovskite Solar Cells

Published

2 days ago

February 3, 2025

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Enhancing Durability and Efficiency in Tin-based Perovskite Solar Cells

by Riko Seibo

Tokyo, Japan (SPX) Jan 30, 2025

Tin-based perovskite solar cells are being hailed as a promising alternative for next-generation solar energy solutions due to their high efficiency, flexibility, and the potential for low-cost printing. However, replacing lead with tin to avoid environmental issues linked to lead toxicity presents its own challenges. Tin’s propensity to oxidize quickly results in reduced performance and durability compared to lead-based counterparts.

Researchers have developed a method to enhance the stability of tin-based perovskite by incorporating large organic cations into the perovskite structure. This results in a unique two-dimensional layered configuration known as Ruddlesden-Popper (RP) tin-based perovskites. Despite its potential, the precise internal structure and the mechanism through which this configuration improves performance have remained unclear.

In this study, researchers employed electron spin resonance (ESR) to analyze the internal behavior of the RP perovskite solar cell during operation at a microscopic level. Their findings revealed two key insights about the interaction of the materials under different conditions.

First, when the RP perovskite solar cell was not exposed to light, the holes in the hole transport layer diffused into the RP perovskite. This movement created an energy barrier at the interface between the hole transport layer and the RP tin perovskite, preventing electron backflow and leading to better performance.

Second, when exposed to sunlight, the high-energy electrons produced by short-wavelength light (such as ultraviolet rays) moved from the RP tin perovskite to the hole transport layer. This transfer further elevated the energy barrier, thereby enhancing the device’s efficiency.

Understanding the mechanisms behind these performance improvements is crucial for developing tin-based perovskite solar cells with greater efficiency and longer lifespans. These findings could provide important insights for future advancements in the field of solar energy.

Research Report:Operando spin observation elucidating performance-improvement mechanisms during operation of Ruddlesden-Popper Sn-based perovskite solar cells